“A true story you won’t believe!” declared the teaser for Rajkumar Hirani’s Sanju, a biopic on actor Sanjay Dutt, and the crowd erupted in cheers. A few minutes into Tuesday’s teaser launch, the exclamation began to make sense.
“When Sanju [Sanjay Dutt] told us this story I felt like I was sitting in a video library, where there were different genres of films playing: action, comedy and drama,” Hirani said at the event in Mumbai. “And the best part is that he told us to make it the way we wanted it.”
Starring Ranbir Kapoor as Dutt, the biopic will trace six phases of the actor’s tumultuous life, including his early battle with drug abuse, his success in Bollywood and his various stints in prison for the possession of illegal arms in the 1993 Mumbai blasts case. Hirani, who has worked with Dutt on several films, said Sanju will also trace the actor’s emotional life, from his relationship with father Sunil Dutt to that with his friends.
Paresh Rawal and Manisha Koirala play the actor’s parents, Sunil and Nargis Dutt, while Vicky Kaushal stars as his friend and Dia Mirza as his wife, Manyata Dutt. The movie also features Anushka Sharma and Sonam Kapoor in key roles. Written by Abhijat Joshi and and co-produced by Vidhu Vinod Chopra, both frequent Hirani collaborators, Sanju will be released on June 29.
Vidhu Chopra said he was shocked when Hirani and Joshi came to him with the idea of a Dutt biopic more than a decade ago. “They then started telling me the story and I slowly started discovering the Sanjay Dutt that I didn’t know,” Chopra said. “And this is coming from a man who has known him for 20 to 25 years. No hero will reveal stories like this about themselves.”
Joshi described Dutt’s stories as astounding. “The variety was unbelievable,” he said. “It was goofy, dramatic and unbelievable. Ranbir Kapoor not only played Dutt with the body language or voice, but he found a deeper core.”
Kapoor’s preparation for the role included studying and observing Dutt and his world. “The most difficult phase to play was the young phase, where he lost his mother and was getting in and out of drugs,” Kapoor said. “The most fun phase was the Munna Bhai phase. But I gave myself a month’s break before filming every phase. It was a screenplay sent from heaven.”
Kapoor said enacting such a multi-faceted character was a luxury and privilege. “I am 35 today and by the time he [Sanjay Dutt] was 18, I think he had lived five times more than what I have lived in my life,” Kapoor said. “It was a fan trying to play his icon on screen. I didn’t have the confidence or courage to do it. I have observed him all my life. It was scary but with all the help it made it much easier.”
Hirani, whose film credits include several box office hits including Munnabhai MBBS (2003), 3 Idiots (2009) and PK (2014), said that making a biopic was a whole new ball game and risky endeavour. “You don’t have total control over a biopic,” Hirani said. “With it you have to be true to what has happened, and that needs a different craft. The film was more a journey of how to string anecdotes from his life together. You will get a semblance in this film.”
Hirani said recreating a widely known figure on screen was particularly challenging. “It is difficult to play this role because Ranbir Kapoor hasn’t mimicked Sanju,” Hirani said. “To play someone whom the audience knows is very tough. Sanju has seen scenes of the film and he is just overwhelmed that a film is being made on him. I keep telling him to watch the film but he’s saying he’ll watch it once the film releases. He is very brave to tell his stories to the world.”
The next Industrial Revolution is here – driven by the digitalization of manufacturing processes
Technologies such as Industry 4.0, IoT, robotics and Big Data analytics are transforming the manufacturing industry in a big way.
The manufacturing industry across the world is seeing major changes, driven by globalization and increasing consumer demand. As per a report by the World Economic Forum and Deloitte Touche Tohmatsu Ltd on the future of manufacturing, the ability to innovate at a quicker pace will be the major differentiating factor in the success of companies and countries.
This is substantiated by a PWC research which shows that across industries, the most innovative companies in the manufacturing sector grew 38% (2013 - 2016), about 11% year on year, while the least innovative manufacturers posted only a 10% growth over the same period.
Along with innovation in products, the transformation of manufacturing processes will also be essential for companies to remain competitive and maintain their profitability. This is where digital technologies can act as a potential game changer.
The digitalization of the manufacturing industry involves the integration of digital technologies in manufacturing processes across the value chain. Also referred to as Industry 4.0, digitalization is poised to reshape all aspects of the manufacturing industry and is being hailed as the next Industrial Revolution. Integral to Industry 4.0 is the ‘smart factory’, where devices are inter-connected, and processes are streamlined, thus ensuring greater productivity across the value chain, from design and development, to engineering and manufacturing and finally to service and logistics.
Internet of Things (IoT), robotics, artificial intelligence and Big Data analytics are some of the key technologies powering Industry 4.0. According to a report, Industry 4.0 will prompt manufacturers globally to invest $267 billion in technologies like IoT by 2020. Investments in digitalization can lead to excellent returns. Companies that have implemented digitalization solutions have almost halved their manufacturing cycle time through more efficient use of their production lines. With a single line now able to produce more than double the number of product variants as three lines in the conventional model, end to end digitalization has led to an almost 20% jump in productivity.
Digitalization and the Indian manufacturing industry
The Make in India program aims to increase the contribution of the manufacturing industry to the country’s GDP from 16% to 25% by 2022. India’s manufacturing sector could also potentially touch $1 trillion by 2025. However, to achieve these goals and for the industry to reach its potential, it must overcome the several internal and external obstacles that impede its growth. These include competition from other Asian countries, infrastructural deficiencies and lack of skilled manpower.
There is a common sentiment across big manufacturers that India lacks the eco-system for making sophisticated components. According to FICCI’s report on the readiness of Indian manufacturing to adopt advanced manufacturing trends, only 10% of companies have adopted new technologies for manufacturing, while 80% plan to adopt the same by 2020. This indicates a significant gap between the potential and the reality of India’s manufacturing industry.
The ‘Make in India’ vision of positioning India as a global manufacturing hub requires the industry to adopt innovative technologies. Digitalization can give the Indian industry an impetus to deliver products and services that match global standards, thereby getting access to global markets.
The policy, thus far, has received a favourable response as global tech giants have either set up or are in the process of setting up hi-tech manufacturing plants in India. Siemens, for instance, is helping companies in India gain a competitive advantage by integrating industry-specific software applications that optimise performance across the entire value chain.
The Digital Enterprise is Siemens’ solution portfolio for the digitalization of industries. It comprises of powerful software and future-proof automation solutions for industries and companies of all sizes. For the discrete industries, the Digital Enterprise Suite offers software and hardware solutions to seamlessly integrate and digitalize their entire value chain – including suppliers – from product design to service, all based on one data model. The result of this is a perfect digital copy of the value chain: the digital twin. This enables companies to perform simulation, testing, and optimization in a completely virtual environment.
The process industries benefit from Integrated Engineering to Integrated Operations by utilizing a continuous data model of the entire lifecycle of a plant that helps to increase flexibility and efficiency. Both offerings can be easily customized to meet the individual requirements of each sector and company, like specific simulation software for machines or entire plants.
Siemens has identified projects across industries and plans to upgrade these industries by connecting hardware, software and data. This seamless integration of state-of-the-art digital technologies to provide sustainable growth that benefits everyone is what Siemens calls ‘Ingenuity for Life’.
Case studies for technology-led changes
An example of the implementation of digitalization solutions from Siemens can be seen in the case of pharma major Cipla Ltd’s Kurkumbh factory.
Cipla needed a robust and flexible distributed control system to dispense and manage solvents for the manufacture of its APIs (active pharmaceutical ingredients used in many medicines). As part of the project, Siemens partnered with Cipla to install the DCS-SIMATIC PCS 7 control system and migrate from batch manufacturing to continuous manufacturing. By establishing the first ever flow Chemistry based API production system in India, Siemens has helped Cipla in significantly lowering floor space, time, wastage, energy and utility costs. This has also improved safety and product quality.
In yet another example, technology provided by Siemens helped a cement plant maximise its production capacity. Wonder Cement, a greenfield project set up by RK Marbles in Rajasthan, needed an automated system to improve productivity. Siemens’ solution called CEMAT used actual plant data to make precise predictions for quality parameters which were previously manually entered by operators. As a result, production efficiency was increased and operators were also freed up to work on other critical tasks. Additionally, emissions and energy consumption were lowered – a significant achievement for a typically energy intensive cement plant.
In the case of automobile major, Mahindra & Mahindra, Siemens’ involvement involved digitalizing the whole product development system. Siemens has partnered with the manufacturer to provide a holistic solution across the entire value chain, from design and planning to engineering and execution. This includes design and software solutions for Product Lifecycle Management, Siemens Technology for Powertrain (STP) and Integrated Automation. For Powertrain, the solutions include SINUMERIK, SINAMICS, SIMOTICS and SIMATIC controls and drives, besides CNC and PLC-controlled machines linked via the Profinet interface.
The above solutions helped the company puts its entire product lifecycle on a digital platform. This has led to multi-fold benefits – better time optimization, higher productivity, improved vehicle performance and quicker response to market requirements.
Siemens is using its global expertise to guide Indian industries through their digital transformation. With the right technologies in place, India can see a significant improvement in design and engineering, cutting product development time by as much as 30%. Besides, digital technologies driven by ‘Ingenuity for Life’ can help Indian manufacturers achieve energy efficiency and ensure variety and flexibility in their product offerings while maintaining quality.
The above examples of successful implementation of digitalization are just some of the examples of ‘Ingenuity for Life’ in action. To learn more about Siemens’ push to digitalize India’s manufacturing sector, see here.
This article was produced on behalf of Siemens by the Scroll.in marketing team and not by the Scroll.in editorial staff.